Abstract: Membrane replacement can be a major operating cost of a membrane plant. During the development of a novel desalination technique (the SPARRO process) for treating calcium sulphate scaling mine waters the expected life of tubular cellulose acetate membranes operating in the seeded-slurry mode was investigated.During four operating phases of the plant over a five-year period more than 9 000 h of operating data were obtained. Performance data showed that each operating phase was dominated by either membrane fouling or membrane hydrolysis. Membrane fouling was observed to begin near the front-end of the membrane stack and proceed towards the back. Hydrolysis, on the other hand, occurred first in the tail end of the stack and moved backwards towards the Front end modules. Although two detailed membrane autopsies were carried out no definitive statement can be made in respect of the causes of either membrane hydrolysis or membrane fouling. However, suggestions are presented to explain the observed fouling phenomenon in relation to the turbidity of the pretreated feed water and the presence of chlorine. It is proposed that the presence of radioactive isotopes in the mine water which become concentrated in the process contributes to the observed membrane hydrolysis. A membrane life of up to two years is projected for an improved pretreatment arrangement.

Abstract: The process using lignosulfonates for acidic rock drainage (ARD) treatment is referred to as the Lignor(TM) process. Lignosulfonates are waste by-products produced in the sulfite pulping process. The present study has shown lignosulfonates are able to protect lime from developing an external surface coating, and hence to favor its dissociation. Further, the addition of lignosulfonates to ARD solutions increased the clotting and settling rate of the formed sludge. The capability of lignosulfonates to form stable metal-lignin complexes makes them very useful in retaining metal ions and thus improving the long-term stability of the sludge against leaching. The Lignor(TM) process involves metal sorption with lignosulfonates, ARD neutralization by lime to about pH 7, pH adjustment with caustic soda to 9.4 – 9.6, air oxidation to lower the pH to a desired level, and addition of a minimum amount of FeCl3 for further removal of dissolved metals. The Lignor(TM) process removes all concerned metals (especially Al and Mn) from the ARD of the Britannia Mine (located at Britannia Beach, British Columbia, Canada) to a level lower than the limits of the B.C. Regulations. Compared with the high-density sludge (HDS) process, the Lignor(TM) process has many advantages, such as considerable savings in lime consumption, greatly reduced sludge volume, and improved sludge stability.