Abstract: Lime neutralization is a frequently used method in the mining industry for the treatment of acid waters. These waters contain metal ions such as zinc, manganese, copper, cadmium, lead, etc. The conventional, straight lime neutralization technology generates a Low Density Sludge (LDS) having only 1-2% solids content. This creates sludge disposal difficulties, and results in the loss of potentially large quantities of recovered water, which in turn increases the demand for fresh water requirements for mining/milling activities. The High Density Sludge (HDS) process, on the other hand, is the state-of-the-art technology in North America. It generates a dense sludge with less volume and better particulate properties. Furthermore, the typical gelatinous nature of the sludge changes to a granulated, sand-like texture. Boliden Apirsa, S.L. investigated the feasibility of an HDS process to increase the treatment capacity of their existing plant, and resolve the issues associated with the LDS process for their Los Frailes project. The project required, given that the production of ore was going to be doubled, a significant increase in water was needed without altering the water reservoir sitting north of the concentrator. In addition, the final effluent quality was a priority issue. First, a pilot-scale study was undertaken in 1996, and parameters critical to the design and performance of the process were determined. The results showed that the HDS process could significantly improve the sludge characteristics by increasing the solids fraction from 1.5 to 12.0%, thereby decreasing the sludge volume to be disposed to the tailings ponds by a factor of 10. A full-scale, HDS lime neutralization treatment plant for an average flow rate of 1500 m3/hr was designed and was commissioned in early 1998 in collaboration with Colder Associates, Ottawa, Canada. So far, the full-scale treatment plant has been generating a sludge with more than 30% solids content, exceeding its target value of 12% solids. It produces excellent effluent quality, and scaling in the handling equipment is virtually eliminated. The sludge has dense, easily settable granular particles rather than fluffy flocs, yet has low viscosity that facilitates its unassisted gravity flow. The process has resulted in an increase in the treated water volume. The rate of lime consumption per unit volume of water treated also decreased. The process principles and the steps taken in process development will be discussed and the results obtained to date will be summarized in this communication.

Abstract: Permeable reactive barriers are a promising new approach to the treatment of dissolved contaminants in aquifers. This technology has progressed rapidly from laboratory studies to full-scale implementation over the past decade. Laboratory treatability studies indicate the potential for treatment of a large number of inorganic contaminants, including As, Cd, Cr, Cu, Hg, Fe, Mn, Mo, Ni, Pb, Se, Tc, U, V, NO3, PO4, and SO4. Small scale field studies have indicated the potential for treatment of Cd, Cr, Cu, Fe, Ni, Pb, NO3, PO4, and SO4. Permeable reactive barriers have been used in full-scale installations for the treatment of hexavalent chromium, dissolved constituents associated with acid-mine drainage, including SO4, Fe, Ni, Co and Zn, and dissolved nutrients, including nitrate and phosphate. A full-scale barrier designed to prevent the release of contaminants associated with inactive mine tailings impoundment was installed at the Nickel Rim mine site in Canada in August 1995. This reactive barrier removes Fe, SO,, Ni and other metals. The effluent from the barrier is neutral in pH and contains no acid-generating potential, and dissolved metal concentrations are below regulatory guidelines. A full-scale reactive barrier was installed to treat Cr(VI) and halogenated hydrocarbons at the US Coast Guard site in Elizabeth City, North Carolina, USA in June 1996. This barrier removes Cr(VI) from >8 mg l(-1) to <0.01 mg l(-1).